Industrial Furnaces: Verified Gas Savings
Plant data + OEM know-how, on-premises under data privacy — verified fuel savings at the same production output.
less gas for the same heating output, verified on a real furnace
typical savings range across different days and production loads
standard readings used: gas flow, air fan, zone temperatures, oxygen
The business story
- •Measured on a real industrial furnace over a full production campaign. Savings are counted per unit of heating delivered — so they cannot be faked by producing less.
- •Adjusting the combustion-air fan speed cut gas use by about 7% at the same production output.
- •Recommendations stay inside safety limits on oxygen and zone temperatures — guided by this plant's data and furnace OEM docs.
Why furnaces are a fit
1. Site algorithms on matched-load gas use: Purpose-built algorithms map how this furnace's specific gas use responds to air settings the operator controls — and find the trim opportunity on-site.
2. Combustion OEM docs on site — not fleet learning: Guardrails and explanations use your manuals, combustion specs and drawings. Customer production data stays in the plant; it is not used to train other sites.
Sensors needed for this use case
Gas flow · Combustion-air fan speed · Zone temperatures · Oxygen (O₂) · Furnace pressure
Standard furnace readings already on the machine. Optional inputs: OEM manuals, specs, sketches.
How it rolls out
Connect
furnace readings plus OEM manuals, combustion specs and drawings.
Analyze
maps how gas use responds to the air settings the operator controls.
Trial
step-by-step fan adjustments on comparable days, safety limits enforced.
Verify
savings at the same production output — no output-cutting tricks.
Validated facts
Honest scopeBigger numbers (20%+) only appear when comparing different production modes and should not be promised. Quote the verified 5–10%; confirm at each site with a controlled trial before committing savings to a contract.