Early Warning for Industrial Pumps
Plant data + OEM know-how, on-premises under data privacy — early warning with a practical next step, no new sensors, no cloud.
breakdowns flagged at one real site over 5 months — a case study, not a fleet statistic
on-premises under data privacy — plant data never leaves the site
extra sensors or manual data preparation required
The business story
- •At one multi-sensor pump station, seven breakdowns in five months meant seven unplanned emergency calls.
- •IoTGPT learns that site's normal behavior from its own control-system data, flags unusual behavior early, and names the readings that look wrong.
- •For an OEM: a subscription monitoring service on equipment you already ship — explained with your manuals, not just a red light.
Why pumps are a fit
1. Site algorithms on this station's data: Purpose-built algorithms learn normal cross-sensor behavior from the plant's own historian and flag drift early — on a server inside the plant.
2. OEM knowledge shipped with the product: Explanations use manuals, specs and drawings you already publish for that pump family — bundled with the install, not learned from other customers' fleets. Plant operating data stays on site.
Sensors needed for this use case
Flow (suction / discharge) · Pressure · Temperature · Motor power or current
Already in a normal pump control system. No vibration sensors and no new instruments. Optional inputs: OEM manuals, specs, sketches.
How it rolls out
Connect
plant operating data plus OEM manuals, specs and drawings for the relevant equipment.
Learn
a few weeks of normal operation teach what "healthy" looks like at that site.
Alert
live warnings name the drifting readings and explain them with site data + OEM docs.
Service
your service team gets lead time to plan a visit instead of emergency calls.
Validated facts
Honest scopeSeven events at one stressed station are a useful case study, not a statistical proof across fleets. IoTGPT gives early notice that something is drifting — not a countdown to the exact hour of failure. Confirm at each customer site with a short pilot.